"Production of an LED bulb in 3 seconds." - For LED manufacturers, automated production lines can both cost and increase production efficiency.
In fact, with the proposal of “Made in China 2025â€, accelerating the development of intelligent manufacturing equipment and products, the layout of smart home appliances, intelligent lighting electrical products research and development and industrialization has become the trend of the times.
In this context, LED manufacturers need to accelerate the optimization and upgrading of intelligent equipment, and gradually realize the replacement of intelligent production lines with traditional single machines.
According to the research data of the High-tech Research Institute LED Research Institute (GGII), the market size of China's LED industry reached RMB 457.6 billion in 2016, a year-on-year increase of 15.35%. Among them, LED upstream epitaxial chip, LED midstream package, LED downstream application scale were 14.5 billion yuan, 73.4 billion yuan and 369.7 billion yuan, respectively, an increase of 11.54%, 14.33% and 15.71%.
Faced with such a big market cake, the illuminating lighting companies have begun to find a way out in how to improve production efficiency, and set out to lay out intelligent production lines.
According to GGII research, China's LED lighting fixture automatic production equipment has been researched and developed for many years, and has initially met the market demand. According to the survey of high-tech LEDs, some LED companies in China have entered the intelligent production line market, such as Hyun Shuo Optoelectronics, Xinyichang, Rongyu Machinery, Ailei, Guangxide, Zhongwei Optoelectronics and other equipment enterprises.
In addition, there are not less than 10 LED leading lighting manufacturers in China to introduce LED automatic production equipment, such as Sunshine, Sanxiong, Op, Lidaxin, Foshan Lighting.
However, even among the few companies mentioned above, there are only one or two real mass production operations. According to market feedback, the biggest obstacles encountered by enterprises in the process of automation transformation are as follows: 1. The process of non-standard equipment needs to be adapted during the introduction process, and the qualification rate and quality are low in the primary stage of application, which is not conducive to the use of production departments; The LED process update is iterative and frequent, basically on a quarterly basis, and it has great challenges for automation compatibility.
In view of this, although a small number of companies dare to be first, but more companies are discouraged, which inevitably leads to LED manufacturing links in the "intelligent manufacturing" environment has the risk of falling behind. In fact, some data show that the net interest rate of LED manufacturing is now close to the low level of traditional manufacturing, generally around 10%, and there is a big gap with high-end positioning.
Under the trend of “smart manufacturingâ€, how do LED companies break through the bottleneck and follow the trend? How to solve the adaptability problem in the import process? How to change the compatibility status? This is not only the LED enterprise itself, but also the automation industry, want to open up Robot companies in the LED market, regardless of the ontology, or the issues that should be considered for integration.
On June 10th, at the 2017 High-tech LED Industry Summit Forum jointly organized by Gaogong LED and High-tech Industrial Research Institute, “Layout Automation†was the main topic, which will be transformed by the industry automation pioneer, and has achieved mass production and operation. Conduct case sharing. Chairman Zhao Yutao will bring a keynote speech on “LED production line solutions: from automation and intelligence to unmanned factoriesâ€.
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