Improving Industrial Electrical Product Quality and Promoting Industrial Structure Upgrading (I)

【 Introduction : At the beginning of this year, a product quality and technical breakthrough project plan was released, including transformers, high-strength insulators, and capacitors , such as Shenxu, Shenyang Sealed Transformer , Rongxin Power Electronics, Fushun Electromagnetics, Fushun Gaoke Electromagnetics, and Jinzhou Capacitors . Towers and other 13 power transmission and transformation equipment quality and technological research projects. This group of projects enjoy the same year's corporate technology development fee plus related income tax deduction related preferential policies. The above projects through technological innovation, will significantly reduce the cost of materials, improve production efficiency for the industry Adopt new technologies, new materials, and new processes to provide new solutions.]

During the “ Eleventh Five-Year Plan” period of the year, the Ministry of Industry and Information Technology took the lead in further consolidating the phased results of the advancement of industrial product quality in the industrial credit system and giving full play to the role of local industrial and informatization authorities in quality work. launched a "demonstration project to improve the quality of industrial products," the pilot Chongqing, Heilongjiang, Liaoning, Sichuan and Guangdong provinces and cities to become the first pilot areas. demonstration projects involving power generation equipment, power transmission equipment, home appliances, motorcycles, Dairy products, extra large castings and forgings, etc.

In the course of the pilot project, the Ministry of Industry and Information Technology organized experts to go to various pilot regions for investigation and guidance. The pilot district people's government, industrial and information management departments paid great attention, organized well, actively used related policies and means, and paid close attention to the implementation of demonstration projects. Chongqing set up a quality improvement demonstration project implementation leading group and expert consultation group; Sichuan Province established the Power Generation Equipment Product Quality Promotion Office to promote the organization and implementation of demonstration projects; Liaoning Province issued a product quality and technical research project plan and implemented 13 technical breakthroughs. Projects, and to give enterprises technical development fees plus deduction of income tax preferential policies; Guangdong Province, make full use of home appliances to the countryside policy, and related special funds, give priority to supporting demonstration projects.

Pilot work started with key technologies, through research on technologies related to improving product quality, driving product quality improvement, exploiting and expanding domestic and international market share of products, and promoting the upgrading and optimization of local industrial structure for the local economy to continue. Healthy and efficient growth has played a vital role. Its main performances are as follows: First, the implementation of quality functions and the establishment of working mechanisms. In the pilot work, the local industrial and informatization authorities actively take the lead, plan the organization activities, and coordinate the parties. Resources, promote regional quality and progress. Achieved the goal of implementing quality functions through demonstration projects and establishing working mechanisms. Second, solving prominent problems and achieving key improvements. A group of commonalities related to demonstration projects, highlighting that quality issues have been or are being effectively solved. , To lay a foundation for achieving breakthrough product quality improvement. Third is to build quality advantages and promote economic development. The five pilot regions have chosen to carry out demonstration project activities for the industries with greater economic impact in the region. By solving the problems plaguing industrial clusters and industrial chains. The key quality issues effectively improve the quality and competitiveness of the cluster, effectively Promote the development of industrial economy in the region.

Chongqing

Demonstration Project Drives Motorcycle Emissions to China's Three Standards

The implementation of the third national emission standard for motorcycles is a huge system project involving the technical progress of the entire vehicle, and also involves the improvement of the quality and technical level of a large number of key components. Engines, fuel tanks, mufflers, catalysts, carburetors, air The quality and technical level of filters and other parts and components directly affect the emission of motorcycle products. Based on a large amount of research on the quality control and control of motorcycles and key parts and components companies in Chongqing, and on the basis of research on the quality and technical level of products, the economy of Chongqing Municipality Experts of the Informatization Committee studied and drafted the implementation plan of the “Quality-enhancing Research and Development, Reduction of Motorcycle Emissions in Chongqing” Quality Improvement Demonstration Project, and identified 70 key implementation projects in the first batch.

Through guidance, the whole vehicle companies of the city, on the basis of comprehensive inspections of existing relatively mature technology routes at home and abroad, cooperated with institutions of higher learning and testing organizations to carry out cooperation in production, learning and research, and jointly supported component companies in collaborative research and matching development. Engine performance, optimize the structure and performance of key components that affect the quality of motorcycle emissions, carry out key zero-performance screening tests and match-combination tests, and master technical solutions and key component products that meet the requirements of the country's three emission standards for enterprise development. The matching technology program has formed a mature technology route for motorcycles that has certain characteristics. It has achieved a large number of scientific research results and has applied for more than 50 invention and utility model patents directly related to motorcycle emissions, of which, the invention patent exceeds 10 items, and formed a number of enterprise technical standards, in order to achieve a comprehensive reduction of motorcycle emissions, to achieve motorcycle products to meet the country's two emissions standards to meet the country's three emissions standards to create a good condition.

Economic effectiveness

The demonstration project promoted the development of the motorcycle industry in Chongqing and enhanced the market competitiveness of the products. From January to April this year, the city’s cumulative production and sales of motorcycles totaled 3.192 million and 2.97 million, respectively, a year-on-year increase of 17.9% and 15.7% . 2.661 million units and 2.618 million units were sold and sold, respectively, a year-on-year increase of 21.5% and 19.1% . The sales accounted for 35% of the country's total sales volume.

At the same time, exports have increased significantly. According to customs statistics, from January to April this year, Chongqing exported 1.156 million motorcycles, an increase of 1.6 times over the same period of last year; the value of 430 million US dollars, an increase of 1.4 times over the same period last year.

Technical effectiveness

To comprehensively promote the implementation of quality improvement demonstration projects, Chongqing organized a group of key component companies to collaborate with vehicle manufacturers to strengthen the quality and technological breakthroughs of key component products, cooperate in the development of matching tests for component products, and actively build and cultivate. Motorcycle country three emission standards key components key parts production base.

Chongqing Pingshan Taikai Carburetor Co., Ltd. takes technology innovation as the core and enhances the competitiveness of its own products. Its three carburetor products have formed a strong comprehensive competitiveness in terms of performance, quality and cost.

Chongqing Yuanping Filter Co., Ltd. actively cooperates with Jialing, Jianshe, Longxin and other vehicle companies to study the use of activated carbon canister adsorption control technology to solve the problem of fuel evaporation machine emissions.

Management effectiveness

Through the implementation of the quality improvement demonstration project, the quality control and management of purchased parts and components of the entire vehicle company is better promoted. In particular, around the fulfillment of the National III emission standards, various vehicle companies have successively applied carburetor, catalytic converter, and air injection to the vehicle. Devices, ECUs , oxygen sensors, fuel injectors, air cleaners, mufflers, canisters and other critical components related to operating conditions, and critical components such as canisters, fuel tanks, and fuel pipes that are associated with fuel evaporation Checking has strengthened the selection, evaluation and management of suppliers, and established a superior and inferior management system based on the quality control standards of the supporting companies and the quality of the supplied products. Each vehicle company has also stepped up the production of important supporting parts and components. The control and management of the products, the process requirements and control methods for the key processes and special processes of ancillary products are monitored and tested throughout the entire process. Starting from the supporting components, the production consistency of Chongqing motorcycle products is improved.

Brand effectiveness

While promoting the research of companies to reduce the emission of motorcycle products, the demonstration project also actively promotes the promotion of research and promotion on the reliability, dynamics, comfort, and appearance quality of motorcycle products, and actively establishes a long-term mechanism for full-scale sustainability. Promote the quality brand image and market competitiveness of Chongqing motorcycle products.

Chongqing Lifan Industrial Group strives to implement a total quality management and scientific quality management method. It has established a superior performance management model led by the president to promote the leading group, and continues to enhance the company's quality brand image and management and control.

Chongqing Construction Motorcycle Co., Ltd. carries out quality management activities in depth, establishes and improves a long-lasting quality management mechanism, solidly promotes the revision of ISO9001 quality system standards, European standard COP certification, “3C” certification, Rheinland quality system certification and production access certification And so on, to improve the quality system operating capability.

Achievement promotion

Chongqing Municipality has adopted a series of related advanced experiences and research results through the implementation of the “Quality-Related R&D and Reduction of Chongqing Motorcycle Emissions” quality improvement demonstration project.

In order to strengthen exchanges and interactions and further promote the role of quality improvement demonstration project related results in promoting the improvement of industrial quality and technology level, Chongqing Economic and Information Technology Commission is preparing to hold a demonstration seminar on the quality improvement of motorcycle products in Chongqing and collect hundreds of motorcycles from the current collection. national III emission products and materials exchange of experience in research papers carefully selected 32 outstanding papers and exchange of materials, preparation of the proposed issuance of "motorcycle products introduced to reduce emissions and improve the quality of Proceedings excellent experience and the" for relevant enterprises and research institutes to study reference To promote the promotion of relevant advanced experience and research results, promote the improvement of the quality and technical level of motorcycle products in Chongqing and even the whole country, and enhance the market competitiveness of the motorcycle industry. At the same time, as an opportunity to explore and promote the upgrading of quality technology for key industries. Level of useful experience.