"CNC Machine Tool" is a professional vocabulary and not everyone is familiar with it. However, "Industry 4.0" is a hot word that almost everyone understands. In the "Industry 4.0" system, CNC machine tools are an extremely important part, reflecting the country's core competitiveness in the field of smart manufacturing.
Jiatai CNC Technology Co., Ltd. (hereinafter referred to as Jiatai CNC) is located in Luojiang District, Quanzhou. In the steel factory of this CNC machine tool manufacturing company, more than 500 CNC machine tools being debugged are placed neatly, giving people a feeling of passing through science fiction.
Ten years of "ambition": waiting for "the spring of CNC"
Jiatai CNC's "Technology Crossing" began in 2004. This year, Jiatai produced the first “5-axis CNC machine tool†and delivered it to Yantai University.
What is a "5-axis CNC machine tool"? If the numerical control machine tool is the “Intelligent Manufacturing Technology†of the “Industry 4.0 eraâ€, then the “five-axis linkage CNC machine tool†is the “pearl†on this top laurels.
Zhang Longcong, the marketing manager of Jiatai CNC, introduced that the five-axis CNC machine tool is a high-tech, high-precision machine tool specially designed for machining complex surfaces. It solves impellers, blades, marine propellers, heavy-duty generator rotors, and turbine rotors. The sole means of processing such as large-scale diesel engine crankshafts plays a decisive role in the production of a country’s aviation, aerospace, military, scientific research, precision equipment, and high-precision medical equipment.
Therefore, for a long time, five-axis linkage CNC machine tools have been listed as strategic materials in many countries. It is such an important “powerful country instrument†that key technologies have long been monopolized by developed countries such as the United States, Germany and Japan. There are few companies that can design and manufacture 5-axis linkage CNC machine tools.
Thus, from the start of construction, Jiatai CNC with “ambition†will firmly lock the “Pearl†on top of the five-axis linkage technology laurel.
Although the first “5-axis CNC machine tool†was developed and produced as early as 2004, the market demand for high-end CNC machine tools was not large due to the fact that the domestic manufacturing industry was not yet in the smart era. This was coupled with the price of such a device. Expensive, no company will buy a "five-axis CNC machine tools" to go back to do the general processing, so Jiatai CNC "five-axis linkage" development is not smooth.
Until 2013, the door to opportunity finally opened for those who are prepared!
This year, Quanzhou took the lead in launching the implementation of the national "CNC Generation" demonstration project in Fujian Province, transforming from "Made in Quanzhou" to "Qingzhou Zhizhi". Jiatai CNC was established as a pilot project in Quanzhou City.
Jiatai CNC sensitively realized that the spring of the domestic "5-axis linkage CNC machine tools" came.
With the accumulation of technology accumulated in the past decade and riding on the industrial policy, in 2014, Jiatai Numerical Control and “National High-tech Industrialization Base†Huazhong Numerical Control and Fujian Engineering Institute and other units made joint efforts to jointly develop a new generation of “ "5-axis CNC machine tools" - GL8-V vertical five-axis machining center. The machining center is a small-sized five-axis gantry machining center manufactured in China. It adopts a gantry-type overall layout and a modular structure. It has the characteristics of strong overall rigidity, good thermal stability, advanced technical specifications, and high cost performance. It fills the model The gap in the domestic market has broken the dependence of such equipment on foreign countries.
Ten years of grinding a sword. “This five-axis machine tool represents the top level in the industry. Now we have produced a five-axis CNC machine tool that achieves high speed and high precision, and has a number of patents,†said Zhang Longcong, marketing manager at Jiatai CNC.
World War I Become Famous: "The First Show" Leads to Billion Billion Yuan
In one stroke, the establishment of Jiatai CNC in the "ranking status" of the numerical control machine tool industry is the 13th China-Strait Project Outcome Fair held in the following year (6.18 for short).
This year's "6·18", the "Fujian Industry 4.0" special museum was established for the first time. It was used to display and promote smart equipment manufacturing, energy conservation and environmental protection, key basic materials and other industry leading enterprises and flagship products.
After receiving the invitation from the organizing committee, Jiatai CNC eagerly attended the meeting with its many high-precision machine tool products, new concept large-scale machine tool models, high-end multi-functional components, and robots.
This wonderful appearance immediately caused Jiatai CNC to gain fame in the “smart manufacturing†field in China. In particular, its main equipment "GL8-V vertical five-axis machining center" has become the most dazzling "star" in the entire "Fujian Industry 4.0" pavilion.
The first show "6 · 18" became famous! "Through the '6·18' stage, the five-axis machine tool has received the attention of many leaders and the attention of customers." Zhang Longcong said that the GL8V vertical five-axis machining center fills the blank of the domestic market, technical indicators To reach the level of similar foreign products, while the price is about 1/3 of similar foreign products, can completely replace imports, so the market is very high.
High-level domestic "intelligent" equipment should be born on time, which greatly reduces the price threshold for the application of CNC machine tools in China's manufacturing industry, and "handed a firewood and added a fire" to the development and development of China's "Industry 4.0". .
Shortly after the exhibition, in the second half of 2014, BYD purchased 500 (sets) of high-speed CNC drilling and tapping center JT-TL510 from Jiatai. Only this single, the output value reached more than 100 million yuan.
"China's good grandmother": marry a woman has to "take a grandson"
The rapid development of China's high-end manufacturing industry, in addition to the need for advanced domestic "smart" equipment, is also urgently needed to master these new types of equipment application technology talents. However, the reality is that such new technical talents are scarce.
"The production of advanced equipment and the training of suitable talents is like the integration of the same coin. No matter how good the machine tool is, it will be difficult for qualified operators to display the proper performance of the equipment." said Hu Gaoshang, CNC Design Director of Jiatai.
As CNC machine tools are emerging technology equipment, professional schools in the past have had relatively few setups for this profession. In order to promote the matching of talents and equipment, Jiatai CNC is like a "good Chinese grandmother" - "marrying a prostitute is also responsible for With grandchildren." On the one hand, they use the company's own technological advantages to set up training courses and provide long-term training for users. On the other hand, they also build training courses with major universities and vocational colleges to cooperate with the training of teachers.
Jiatai CNC cooperated with Xiamen University of Technology to set up an intelligent manufacturing training base and set up a training course for five-axis linkage machine tool application technology, referred to as "five-axis class". Both parties have their own teaching points. Among them, the Xiamen University of Technology teaching site is responsible for the training of basic knowledge such as 3D modeling courses and the training of practical operation of machines. Jiatai CNC teaching site is responsible for the training of the five-axis linkage processing center's structure, debugging and testing, and focuses on training the trainees' machine maintenance. Maintenance ability.
At the same time, in order to meet the demand for high-end products in the machine tool market, Jiatai CNC hires high-end talent in the field of machine tools to create a strong backing for innovative R&D. At the end of last year, Jiatai CNC invited technical experts from China State Automotive Corporation, Shenyang Aircraft Industry Group, and Harbin Aircraft Industry Group to intensify the preparation of three series of textbooks for the application, maintenance, and development of five-axis CNC machine tools.
The future has come: creating an "unmanned chemical plant"
If the CNC machine tool is an egg under the “Industry 4.0â€, then after the egg hatches, the future growth will give the “chicken†more and more power. With the development of the level of science and technology, high-end manufacturing industry is increasingly demanding the automation, intelligence and precision of the production process. In many production areas, from the production processes such as cutting, spot welding, handling, loading and unloading, assembly, and inspection, to packaging and storage, there is an urgent need for more automated, intelligent, and sophisticated production equipment to reduce human intervention in precision. Degree of adverse interference.
Sutai Shuai, chairman of Jiatai CNC, stated that in order to cope with this development trend, Jiatai CNC will increase R&D and investment in intelligent components such as manipulators to provide automated and intelligent solutions for the equipment manufacturing industry. Small-scale digital workshop, creating an "unmanned chemical plant."
Say these words, Su Ya Shuai is emboldened. Currently, Jiatai CNC has eight series and more than 300 kinds of products, including five-axis machine tools with independent intellectual property rights, drilling and tapping centers, engraving and milling machines, intelligent glass processing machines and other domestic equipment, its customers are no shortage of Samsung, China South Locomotive, BYD, Tongda Group, Zhengxing Wheel and other famous enterprises.
In terms of performance, Jiatai CNC data is dazzling: 2015 operating income of 399 million yuan, net profit of 71,457,900 yuan; 2016 operating income of 764 million yuan, net profit of 104 million yuan. It is worth mentioning that in July 2016, Jiatai CNC was officially listed on the New Third Board (stock code 838053) and successfully entered the capital market, undoubtedly plugging the wings of the company's development.
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